Bhanji Devji Khimji Group of companies

INDUSTRY PROFILE

The growth of pumps, valves & process systems industry depends totally on the growth of other industries like infrastructure, refinery, chemical industry, petroleum etc. All these sectors including power, oil & gas, pharmaceutical & petrochemicals is expected to grow at a rapid pace in the next year. Power and Steel are further going to boost the growth of valve industry.

In the fierce market competition, and who has the right technology, who has excellent product quality, who can constantly develop new products, who will be able to head start in the competition won. Valve Association The overall level of the industry needs to be improved valve oil, chemical, power station, long-distance pipeline, shipbuilding, nuclear industry, a variety of low-temperature projects, aerospace and marine oil and other economic sectors indispensable fluid control equipment. After 20 years of development,

From the product point of view, China's valve industry is now able to produce more than a dozen major categories products, such as gate valve, globe valve, ball valve, butterfly valve, safety valve, check valve, throttle, plug valve, pressure reducing valve , diaphragm valves, steam traps, emergency shut-off valve .

In addition,  current production of various valves widespread leakage, internal leakage, appearance quality is not high, short life, the operation is not flexible and valve electric devices and pneumatic devices are not reliable shortcomings, some of the products only is equivalent to the early 80s of last century the international level. Some high temperature and pressure and critical devices in need of the valve is still dependent on imports.

Industry expert analysis, resulting in poor product quality of domestic valve is mainly due to: the market rapidly expanded, the original state-owned enterprises have valve, private enterprises developed rapidly. The starting point for private enterprises is low, technical force is very weak, poorly equipped, the products are mostly to imitate the production, especially in low-pressure valves used in water supply and drainage, a problem more serious.

In product development, it is necessary for large projects, one developed complete sets of Engineered Valves, and second, focus on the multi-species and multi-product manufacturing specifications. Based on the current national key project development plan, the valve industry, "Eleventh Five-Year" period and the demand for the next few years, mainly in long-term pipeline valves, "Water Diversion Project" and other fields. Only long-term pipeline valves, "Eleventh Five-Year" and the coming years are also expected to build 20,000 km of gas pipeline, pipeline ball valve for large great demand

In technological innovation, we must attach importance to the adjustment of product structure, research and development and international leading level of high value-added products is crucial. West-East line in charge of the tender, the domestic enterprises to defeat the valve is a painful lesson. Learn from their mistakes to the revitalization of the valve industry must be developed with high technological content and high added value, with the international leading level of valve products

the main objective

·                     Responsible for preparing production planning

·                     Achieving the production target in line with business requirement.

·                     Developing new methods for improved production system & quality development.

·                     Co-ordination with other departments....Engg / Production / QC

COMPANY PROFILE

Name of the company: BDK Engineering Industries Ltd

Nature of company: Private Ltd Company

Date of registration: 08-04-1984

Factory location: Block47/48 Gokul road, Hubli (Karnataka)

Telephone: (0836)2331499, 2333930.

Fax: (0836)2330799, 2330899.

E-mail: bdkho@bdkindia.com

Registered office: shiv-sagar estate’A’Block, Dr Annie Besant Road, Worli, Mumbai.

E-mail: bdkmumbai@bdkindia.com

Marketing Agent: BDK marketing service Pvt Ltd, Hubli.

Authorized capital: 500lacs.

Subscribed &Paid up Capital: 146.27 lacs.

Manpower: Staff - 338, workers - 220

Factory Area: Land - 22,264 sq.mt

                       Building - 3200sq.mt

Installed capacity: Valves - 200000

Competitions: AUDCO,SAUNDERS.

Bankers: Syndicate bank, Canara bank Hubli,

Be it a new product development or enhancement of older ones BDK are constantly striving to give their customers maximum value for their investment, wides potations in   pumps, valves and other products have enjoy sustained and lasting reputation in Domestic and global markets.

BDK Offers you the largest rang e of industrial valves and pumps for all process handling needs. BDK’S strength is quality product at affordable price, prompt delivery and unflinching commitment to excel.

FUNCTIONNING AREAS OF THE DEPARTMENTS

The various departments of BDK engineering industries Ltd. performs their activities/functions through the department manual and work instruction kept at each department and internal communication [where in objectives, responsibility, procedures] to co-coordinating with others department for development for developmental activities and to ensure that appropriate internal communication is established within the organization for the effectiveness of the quality management system.

TIME OFFICE DEPARTMENT [TOD]

The time office department of BDK Engineering Industries Pvt Ltd. functions as HRD department. In various other companies the time office activities are very decisive in administration and development of personnel. It keeps complete personnel records of all the employees, such as name, address, qualification, experience, employees  number, attendance, leave records, salary structure etc.

There are hardly 550 to 600 employees workings in BDK group and every case is taken by the company for the comforts and development of its workers in the form of introducing scheme, providing bonus, gratuity, etc.

OBJECTIVES;

·         To maintain attendance records and other works related to ESIC.PF and other statutory requirements.

·         To maintain quality records so as to demonstrate the achievement of specified requirement at various stages and to provide proof of implementing the same.

FUNCTIONS;

·         Maintaining attendance records is done through punching machine, which punches the time and date employees enter the monthly.

·         Salary administration that includes preparation of salary slip of every employee, in which earning includes, basic pay, dearness allowances, HRA conveyance allowance and miscellaneous. Deductions include provident fund [PF], ESIC,IT, coupons(canteen), LIC, bank loan, labour welfare fund,

·         towards the government like payment of PF, ESI, TAXES LIKE income tax, CSI, EXCISE DUTY, ETC.

·         Every operation deals with different categories of leave such as casual leave, sick leave, and earned leave of 21 days. If a worker is regular, he is provided with all regularity incentives.

·         Time office has the role of intermediary to play between the management and employees in any issues and information to be provided to both the parties to and from.

·         The department issues concession coupons to all members for their breakfast, lunch, etc

·         Department provides 2 sets of uniform, sock, shoes, safety goggles, gloves, etc to workers every years.

DESIGN AND DEVELOPMENT DEPARTMENT;

BDK EI has a fully-fledged design and development department. The complete range of products are designed and developed by this department. Each podium is tested as per the testing standard and quality norms laid down to ensure high quality products. The department is fully equipped with Pentium-III computer and Computer has a CAD office with all advanced updated software’s, which assist to fulfill this dept objective. It also comprises of color laser printer, various to her software’s for computerized designing and qualified engineers and draftsmen at work.

Design and development department is primary department or the base of the organization. As the modification in design is necessary at times to maintain the customer satisfaction and meet competition in the market.

OBJECTIVES

        i.            To design and develop the quality product which are reliable, economically, predicable and meet the customer requirement.

      ii.            To continuously improve the quality of the product.

FUNCTIONS:

The department is responsible for preparation, release, revision, control of manufacturing drawings, scale drawings, materials list general assembly drawing technical specifications and directories

• Approving the designs drawings, as per the work received by sales department.
• Assisting sales co-cordinating department and contract reviews.
• Assisting PPC department for the requirement of JIC’S and fixtures, gauges and other tooling’s.
• Holding review meeting with PPC, material, QA, SC, department for identifying problem and take corrective actions.
• The department carries out verification and correction of design and development where required.
•  To continuously improve the quality.
• Inspection testing painting packing and dispatch department.

PRODUCTION PLANNING AND CONTROL DEPARTMENT [PPC]

The heart of the organization lies in PPC department. It has primary responsibility for realization of drawings and design into the physical products  according  to the specification.

To achieve its objectives the department plans for manpower and equipments ,plans& organize the layout and machine shapes and assembles for effective operations.

Objectives

This department aims at the attainment of the objective “to plan to meet the production requirements as per the customers. Specifications through continual improvement in planning  processing and optimum utilization of resources.

INSPECTION, TESTING PAINTING , PACKING AND DISPATCH DEPARTMENT.

Quality  assurance department , functional in-charge [final inspection and testing ]and his inspector are responsible  and authorized to inspect , test and maintains the record as per the laid down procedure.

Objective:

• To ensure that all the product undergo the final inspection and testing as per;
• Order acceptance
• Order amendments drawing
• Work instruction.

Function

·         On reception of the product for final inspection and testing functional in-charge QA [FIC-QA] ENSURE that specification inspection and testing have been carried out and product meets the requirement.

·         Inspection & testing status is provided and accepted product is released for painting packing and dispatching.

·         Product testing certification are prepared as per approved drawing and submitted to the customers through dispatch sectional.

·         Products are offered for   inspection as per the order acceptance.

·         Product  at painting and checked  for required  painting, paints thickness  finish ,packing material, and marking on the boxes and availability  of all accessories as per the packing ship  are verified, signed by FIC-QA and released for dispatch.

·         In case  of non- conformation respective color code as follows  are applied after  the review  for the item like bearing limited switches  or any of the packed item which cannot be  unpacked conduction ,the status is been given container bag ..

Ø   REWORK    -------------------------- BLUE.

Ø   REJECT--------------------------------RED COLOUR

Ø   ACCEPTED ON DEVIATION------------------------YELLOW.

Ø   NON-CONFORMANCE ITEM AT SUPPLIERS-----------------WHITE COLOUR.

ON the basis of the decision given by non-conformation review committee the fell stamps are affixed on the non-conformation reports as application. Reviewed accepted a derivation, reviewed, rejected, review rework, reviewed pending.

DESPATCH DEPARTMENT [DD]

Once the inspection, painting and packing process is complete the products will be ready for dispatching or transporting in different market and they are exported to foreign countries. The industries have its own vehicles for transporting and finished product.

MATERIAL AND STORES DEPARTMENT

Ø  The material and stores team strives to adequately make available the material needed for production.

Material department deals with,

Ø  Subcontractors.

Ø  Purchase

Ø  Stores.

Stores

The HOD of material department is authorized to approve subcontract and issue purchase order/purchase order amendment letter indent work instruction and approval of sub-contract list. Issues of product drawing and purchase correspondence are also done by the HOD of the material of department.

OBJECTIVES

To plan and procure material till they are issued for use.

SUBCONTRACTORS

In the material department, the “subcontractor assessment committee” does the subcontractor selection and approval. This committee consists of HOD and selection in charge of purchase and quality assurance in- charge.

They are classified in according to type of material that they are dealing in, like supply of casting, services like machine and operation, process and maintained, out material, consumable spares and other   raw material.

STORES

STORES are concerned with receipts and issues of material identification and traceability and inventory control. ABC Analysis of inventory management is adopted by the concern for managing inventories.

The activities under taken at store are:-

• Issues & dispatch material to suppliers through job work. Challan against MRN [material requisition note] received from PPC.
• Issue material to assembly shop against MRN.
• Issues  of material  to other  departments against MRN
• Receive back material unused against credit notes.[if any].
• Prepare goods  receipts NOTES (GRN)and INSPECTION Report  and forward to IMI
• [INCOMING materials inspection]  for inspection
• Prepare “ daily report of receipts  stores  receipts “  and distribute  copies  to PPC  and material  department as and  when material  are received.
• Stores & preserve the material in the designed area.
• Maintains stores records.

The stores receives  goods in form of, sales return from customer, customer suppliers product, material purchased  for manufactures, finished products.

In case material after inspection by IMI, non-conformation products are returned back to customer in consultation with sales coordinatation, department. Sales co-ordinate department will initiate further action.

COMPETITORS INFORMATION

1)  AUDCO

2) SAUNDERS

INFRASTRUCTURAL FACILITIES

BDK Industries Pvt Ltd Hubli Covers

• Land, building around: 22,264sq.mt & 3200 sq.mt.  And the industry has Installed capacity of valves: 200,000/- . 

The other Infrastructural facilities

DISPENSARY

The company has provided health centre with X-ray diagnostics facility, ECG and pathology lab to the benefit of the employees with qualified medical officers and Para medical staff, visits of specialists are arranged regularly.

LIBRARIES AND READING ROOMS

The company has provided libraries and reading rooms in the plant and also in the club for the benefit of employees. All kind of News papers and magazines are made available.

SECURITY DEPARTMENT

Generally this department function under administration of personnel department and the main function of this department are safety and security of men and material of factory.

WATER FACILITES

The water facilities are adequate; clean and pure drinking water is been provided to the workers , and during summer season cooling drinking water is been provided .

COMMUNICATION FACILITIES

The company has the four communication facilities

1. Telephone (internal and external)

2. Fax

3. Internet

4. Post facilities

CLUB FACILITIES

The club is located in the company’s colony; it is used for the purpose of recreation. The golf ground ,materials are available in the club, the officers can spend some time in that club. The club members also conduct a cricket matches for the officers.

BACKGROUND OF BDK

BDK [Bhanji  Devji  Khimji] Group of companies

BDK Group of companies is one of the largest companies and reputed manufacturer of industrial valves and processing pumps in India. Keeping pace with the global industrial growth, BDK  Engineering industry’s was founded in 1978 by Bharat. B. Khimiji. It was earlier known as Alloys, BDK Synthetics, BDK VALVES. In 1990’s three entitles were merged into the processed control pvt and BDK Engineering Industries ltd

It was located near the airport in Hubli and occupies 25 acres of land currently employing more than 500 personal. The company has well equipped manufacturing and marketing facilities embracing the area over 200000 sq.mt .The company was set up with the initial investment of less than Rs10million have now. The group has reached to incredible Rs 250millionworth.

           

The BDK GROUP OF COMPANIES IN Conglomerate of;

·         BDK Engineering industries Ltd

·         BDK process control Pvt Ltd

·         BDK Marketing services Pvt Ltd

·         BDK Process Equipments Inc

·         BDK Developers and Builders.

·         BDK Sports foundation.

·         BDK Travel Inn

·         BDK Farm and Nursery 

·         BDK Department stores(pick ‘n’ pay)

Supplement the growing demand of valves and pumps a new and advances division of BDK was structured up under the stewardship of Mr. Bharat. Kimji and commenced its Commercial production in the year 1984. The unit thus set up was BDK EI(Engineering industries)Ltd which is one the units of BDK group of companies. The manufacturing plant is a lavish building amidst the  pictures and exotic local spread around 5.25 lacks.

BDK EI has a documented quality system certified by ISO-9001 way back in the year 1994. This ensure that the orders processed, product manufactured and the service rendered are as per quality specification of the renewed ISO certified agency RWTUV, from Germany BDK EI is also certified by API 6D and is authorized to use API monogram on the gate and check valves. BDK EI designs and manufacturing gate valves, Globe, Swing check valves, Lift check valves, water check valves, Needle valves, non-checks slam valves.

The company caters to the needs of major sectors like, Basic chemical process industries , petro chemicals fertilizers plants thermal and nuclear power plants, rayon plants pharmaceuticals, food and Beverage industries, water treatment  effluent and sewage treatments, plants, paper, &pulp industries, pollution control and in mining industries.

BDK has its Domestic marketing network spread in major cities like ,Mumbai Bangalore, Baroda, Kolkata, Chennai , Hyderabad, Noida, Indore, Pune, secunderbad, lucknow , and vizag  ect.

BDK along with the domestic market have overseas customers and export its product to Australia, India, Austria, Germany, Italy, Japan, NewZealand, Singapore, Malaysia ,Middle Eastman[unit kingdom ],USA and Canada etc In India there are 11 branches of offices, Chennai, Mumbai, Calcutta, corea, lucknow ,Baroda, Bangalore, pune and Indore.

VISION, MISSION AND QUALITY POLICY

Company’s  Mission Statement

The quality policy shall be 

·         To design ,

·         To  manufacture ,

·         To market  quality  products

·         At competitive prices ,

·         To the entire satisfaction  of the customer and

·         To attain  market Leadership   through continual   improvement

Company’s Environment, Occupational Health And Safety Policy (Mission)

BDK engineering industries ltd will strive for continual improving in achieving environmental occupational Health and safety management system by:

·         Providing good working conditions and healthier environmental condition to all employees.

·         Optimum usage of natural resources by reducing, recycling, reusing.

·         Prevention of pollution by minimizing waste generation and proper disposal of waste generated by all activities, processes and services.

·         Prevention of injury and ill health by adopting safe working practices in all operations.

·         Adhering to all applicable environmental, OH and S legal and other requirements.

PRODUCT SERVICE /PROLIFE

BDK Commitment

The most valued of all B.D.K. asset is its people. It is their idea that has propelled us to our present position.

Our people are more to grow, more opportunities to seek new challenges. And they are responding approach their assignments with all important extra degrees of responsibility and imagination. People, facility idea dedication, together they form a foundation of a strong company committed to maintain its position around the world BDK accomplishes this by a manufacturing the most efficient product chosen market.

We are at work constantly pursuit of a new technology in the future ,as in the past, BDK will be known as the company committed to excellence and we have the strength and ability to deliver the excellence .In pursuit  of the ‘excellence’ BDK manufacturing plant  have been accredited to ISO-9001 certification by RWTUV.

Product valves

The various types of valves manufacturing in BDK are classified below:

·         Diaphragm valves

·         Plug valves

·         Butterfly valves

·         Globe valves

·         Ball valves

·         Gate valves

·         Check valves

Diaphragm Valves

Diaphragm valves are mainly used in water treatment plant, fertilizer & petrochemical industry thermal power station, chemical industries, refineries, other industries.

All working parts are isolated from line media, which enhances its reliability. Maintains is a simple task with a body remaining in the pipe, the valves thus being field serviceable. On or off and control automation is Possible with the use of modern impact actuators and accessories.

Butterfly valves

One of the compact light weight valves are available Used for a wide range of application, the choice of seat, lining and disc option has increased significantly over recent years making valves a popular choice, a wide range of material, size and pressure rating gives Reliability positive isolation and modern flow control capacity over wide range of application throughout the industry. The metal sheet valve is well established in petrochemical and oil industries begin with light weight, fire safe and suitable actuation.

PFA Lined

The excellent mechanical strength outstanding dielectric Properties & is unaffected by virtually  all solvent &chemical even at high temperature of 240 to 260c.

Area of operation –global/ national/Regional

BDK- NETWORKING

The final vindication of BDK’S QUALITY thrust lies in the  wide acceptance of its product by leading players in numerous industries–including chemicals processes, refineries, petrochemicals, Fertilizer, Pharmaceuticals, oil exploration, thermal and nuclear plant, food and effluent treatment of sewerage , water treatment, cooling plant, mining water supply .

The head office and the main branch are in Hubli and other marketing branches are as stated below:

(National)

·         Delhi

·         Mumbai

·         Calcutta

·         Chennai

·         Baroda

·         Hyderabad

·         Bangalore

·         Pune

·         Lucknow

·         Indore

Some of the international (global) clients are:

·         Australia

·         Canada

·         Denmark

·         Germany

·         Egypt

·         Italy etc